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Power Cabling

Methode is a global leader in the design and manufacture of highly flexible, low-voltage-drop power cabling systems. Our extensive line of innovative power cables, crimpless lugs and termination options can be easily customized to meet the most challenging power-distribution applications. We offer total solution support—from design concept through engineering prototype to production. All our products are RoHS and REACH compliant.

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PowerFlex is a remarkable high-strand-count cable designed for high current power distribution applications. This construction gives PowerFlex its remarkable flexibility, allowing tight-radius bends and significantly increasing cable life where movement, shock, or vibration are present. It also allows PowerFlex to carry more current than same gauge conventional cable. Its extreme flexibility makes installation easy and eliminates mechanical misalignment with mating connectors such as power supply output terminals.

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Military Vehicle High-Current Application
Methode developed a tough, flexible Parallel Power Cable (PPC) to route high current around the inside of military vehicles. Read more

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FusionLug Fabricated on Flat Braid for Low Inductance Assembly
Flat-braid cable offers lower inductance and adjacent conductive paths, carrying equal-and-opposite current to cancel differential-mode noise. Read more

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Low Resistance Lug: FusionLug
Flexible PowerFlex technology connected a 50A source to a backplane situated around a very sharp corner. Read more

Custom FusionLug for Battery Jumper
Methode’s flat copper-braid terminated with tow-custom FusionLugs provided superior electric contact and power for an electric car battery. Read more

Our Power Cabling Solutions

Methode offers power cabling products that are flexible, compact and durable enough to withstand repetitive motion, and offer customizable features to fit your specifications.

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FusionLug

The FusionLug™ is a durable, low-voltage-drop termination fabricated from the fused ends of the cable strands. FusionLugs can be fabricated on any cable.

How We Customize

The FusionLug is fully and easily customized to meet your needs.

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PowerFlex 1000

PowerFlex™ 1000 is the 1000 V version of the popular PowerFlex power cable.

How We Customize

PowerFlex 1000 can be easily terminated with high-quality, low-voltage-drop FusionLug.

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PowerFlex

PowerFlex™ is a remarkably flexible, high-strand-count cable designed for high-current power distribution applications.

How We Customize

PowerFlex can be easily terminated with high-quality, low-voltage-drop FusionLug.

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PPC

PPC™ is an extremely flexible, low-inductance, flat power cable designed for power distribution and grounding applications.

How We Customize

PPC can also be used for AC line applications requiring hot, neutral and ground conductors and the individual wires can be terminated with or without FusionLug.

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PowerPath

PowerPath™ is a cost-effective, flexible power distribution system that replaces traditional power distribution systems.

How We Customize

PowerPath is incredibly customizable and offers options for trunk termination, trunk insulation, spreader fan-out, branch wires and branch termination using the cable of your choice.

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Captive Hardware

NutLok and StudLok™ are unique, RoHS-compliant captive hardware systems that secure a rotating nut or stud to a FusionLug termination on any cable  or a bus bar.

How We Customize
  • NutLok
  • StudLok
  • Power SwivelNut

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The Americas
Customer Service & Other
The Americas
Sales & Engineering
 
Europe
 
 
China
Japan
India
Asia

Contact Methode

  • Methode The Americas
    Customer Service & Other
    Work 1-877-316-7700
  • Methode The Americas
    Sales & Engineering
    Work 1-877-885-6006
  • Methode Europe
    Work +356 9992 1171
  • Methode China
    Work +86 21 6168 6388
  • Methode Japan
    Work +81 3386 27903
  • Methode India
    Work +91 80435 00702
  • Methode Asia
    Work +65 82223586

Case Studies

Find out how Methode helps customers differentiate and win in their end markets.

Applications

  • Computer/Data Storage
  • Converters/Inverters
  • Military Vehicles
  • Data Routers
  • Power Supplies
  • Automatic Test Equipment (ATE)
  • Medical Imaging Equipment
  • Industrial Controls
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