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As a world-renowned manufacturer of high-mix, low-volume product lines, and automotive high-volume production, Methode has the skills and experience to provide customers with high-quality, tested sub-assemblies delivered on time. Over more than sixty years, Methode has earned a reputation of helping our customers efficiently focus the use of their manufacturing resources, reduce the number of suppliers they manage and lower their inventory and the cost of their products.
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Using our CAD/CAE tools such as SolidWorks, Pro-E, CATIA, Ansys Icepack, CFX, we can design a complete sub-assembly.
Telecommunication Data Router Assembly (P32)
Methode was called upon to assist on the design of a new router system and a power distribution system housed in a 43U cabinet.
Through the use of product development tools such as PFMEAs and Design for Manufacturing (DFM) and reviews, along with visual factory practices such as work instructions, kanbans and component stores, we plan for and implement robust assembly processes.
Our formal launch-management system tracks a program thoroughly from the time of award to launch. Project teams are formed, program timelines are established, and "lessons learned" reviews held to ensure deliverables, prototypes, and the production launch all occur on schedule.
Our facilities and in-plant processes have received a number of certifications, including NADCAP, AS9100, QS9000, TS16949 and ISO14001. With the use of quality planning tools, statistical process controls, and semi-automated end-of-line testers, we are capable of achieving single-digit PPM quality.
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ApplicationsMainframe Computer Power Distribution AssemblyThis assembly integrates powder coated laminated bus bars, connectors, capacitors, balance resistors, sensor harness assembly and captured hardware. |
Motordrive Capacitor BankThis assembly integrates multilayer, powder coated bus bars, capacitors, surge resistor and mounting plate. |
2U Power Distribution Unit for a Telecommunication CabinetThis assembly integrates sheet metal enclosures, powder coated bus bars, circuit breakers and associated power electronics and cabling. |
Insert molded Lead Frames can be designed with compartments for wire bonded electronic citruits and multiple I/O Interfaces. |
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Case Studies
Find out how Methode helps customers differentiate and win in their end markets.
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Applications
- Computer & Data Storage
- Data Routers
- Inverter & Converter
- Hybrid/Electric Vehicles
- Power Supplies
- Motor Drives
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